FIELD-VERIFIED ENGINEERING DOSSIER • REV 2026.04

Structural Portfolio &
Audited Case Archives

Over 140,000 metric tons of custom-welded structural steel delivered across high-tolerance industrial plants, cryogenic refining pipelines, heavy-capacity crane runways, and clear-span PEB facilities.

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142,850 MT
Cumulative Fabricated Steel
task_alt
99.98%
NDT Ultrasonic Pass Rate
schedule
38 Days
Average Turnaround Time
Crane runway erection
LIVE SITE RECORD DAHEJ INDUSTRIAL ZONE
45T GANTRY RUNWAY GIRDERS

Continuous SAW Girder Line

TOLERANCE: < L/1000 AWS D1.1 LEVEL III
50,000 Sq.Ft Logistics Warehouse PEB Structure - Pune MIDC Heavy Crane Gantry Fabrication - 45 Ton Capacity Petrochemical Pipe Rack Modules & High-Pressure Spools 48-Meter Open Web Steel Railway Girder Assembly 85,000 Sq.Ft Assembly Plant & Stamping Shop Shed Curved Diagrid Skylight Dome & Facade Steel 50,000 Sq.Ft Logistics Warehouse PEB Structure - Pune MIDC Heavy Crane Gantry Fabrication - 45 Ton Capacity Petrochemical Pipe Rack Modules & High-Pressure Spools 48-Meter Open Web Steel Railway Girder Assembly 85,000 Sq.Ft Assembly Plant & Stamping Shop Shed Curved Diagrid Skylight Dome & Facade Steel
Case Archive

Featured Projects

50,000 Sq.Ft Logistics Warehouse PEB Structure - Pune MIDC
PEB / HEAVY SHED STAGE: HANDOVER
task_alt100% UT PASSED MIDC PUNE #402
SECTOR: 3PL LOGISTICS • CLEAR HEIGHT: 14.5M

50,000 Sq.Ft Logistics Warehouse PEB Structure - Pune MIDC

Engineered with high-tensile tapered I-sections, automated crane brackets for 10T overhead hoists, and standing seam roof sheeting rated for 150 km/h wind shear.

Steel Weight 240 MT TOTAL
Turnaround Time 45 CAL DAYS
Material Grade IS 2062 E350
Erection Stage FINAL INSPECTION
ASME SEC-IX
Heavy Crane Gantry Fabrication - 45 Ton Capacity
CRANE GANTRY / GIRDERS FABRICATION 100%
task_alt100% UT & MPI PASS DAHEJ INDUSTRIAL ZONE
SECTOR: HEAVY ENGINEERING • SPAN: 28.5M CONTINUOUS

Heavy Crane Gantry Fabrication - 45 Ton Capacity

Manufactured using submerged arc welding (SAW) on heavy flange plates up to 50mm thickness. Precision rail deflection tolerance kept strictly under L/1000 under full 45T proof load.

Steel Weight 185 MT FABRICATED
Turnaround Time 32 CAL DAYS
Material Grade IS 2062 E350C / BOILER
Quality Protocol AWS D1.1 LEVEL III
DEFLECTION: 4.2MM
Petrochemical Pipe Rack Modules & High-Pressure Spools
REFINERY & PIPING COMMISSIONED
task_alt100% RADIOGRAPHY (RT) JAMNAGAR EXPANSION
SECTOR: OIL & GAS • RACK ELEVATION: 24M

Petrochemical Pipe Rack Modules & High-Pressure Spools

Turnkey pre-assembled pipe rack (PAR) modules complete with cryogenic saddle supports, zinc-rich thermal spray coating, and hydrostatic pressure testing to 180 bar.

Steel Weight 520 MT COMBINED
Turnaround Time 60 CAL DAYS
Material Grade ASTM A106 Gr.B / 316L
Hydro Test 100% FACTORY SEALED
ASME B31.3 CODE
48-Meter Open Web Steel Railway Girder Assembly
RAILWAY OVERBRIDGE RDSO APPROVED
task_alt100% UT & TOFD PASS CORRIDOR KM-142
SECTOR: RAIL INFRASTRUCTURE • CLEAR SPAN: 48.0M

48-Meter Open Web Steel Railway Girder Assembly

Built strictly to Indian Railway RDSO B1-2001 specifications with automated CNC drilling for 100% HSFG bolt alignment and trial assembly in BR's Gujarat facility.

Steel Weight 390 MT SINGLE SPAN
Turnaround Time 52 CAL DAYS
Material Grade IS 2062 E410B (HIGH TENSILE)
Assembly Check ZERO FIELD RE-DRILL
CAMBER: 65MM
85,000 Sq.Ft Assembly Plant & Stamping Shop Shed
AUTOMOTIVE PEB OPERATIONAL
task_alt100% TORQUE VERIFIED SANAND AUTO CLUSTER
SECTOR: AUTOMOTIVE TIER-1 • BAY SPAN: 36.0M CLEAR

85,000 Sq.Ft Assembly Plant & Stamping Shop Shed

Fast-track fabrication incorporating mezzanine crane loads, vibrating press foundation isolation frames, and high-spec epoxy primer finish for aggressive factory atmosphere.

Steel Weight 410 MT
Turnaround Time 40 CAL DAYS
Material Grade IS 2062 E250 / E350
Mezzanine Load 1.5 MT / SQ.M
FM-APPROVED ROOF
Curved Diagrid Skylight Dome & Facade Steel
ARCHITECTURAL DIAGRID EXPOSED FINISH
task_alt100% CJP WELDS GROUND SMOOTH INTERNATIONAL TERMINAL
SECTOR: TRANSIT INFRASTRUCTURE • AESS SPEC: LEVEL 4

Curved Diagrid Skylight Dome & Facade Steel

Architecturally Exposed Structural Steel (AESS) fabricated from round CHS tubes with compound mitres cut via 5-axis robotic laser, welded seamlessly with ground-flush transitions.

Steel Weight 115 MT
Turnaround Time 28 CAL DAYS
Material Grade ASTM A500 Gr.B / CHS 355
Joint Tolerance ±0.5 MM LASER TRACED
AESS 4 FLUSH
Live From Site

Project Photo Gallery

50,000 Sq.Ft Logistics Warehouse PEB Structure - Pune MIDC
PEB / HEAVY SHED • MIDC PUNE #402

50,000 Sq.Ft Logistics Warehouse PEB Structure - Pune MIDC

Heavy Crane Gantry Fabrication - 45 Ton Capacity
CRANE GANTRY / GIRDERS • DAHEJ INDUSTRIAL ZONE

Heavy Crane Gantry Fabrication - 45 Ton Capacity

Petrochemical Pipe Rack Modules & High-Pressure Spools
REFINERY & PIPING • JAMNAGAR EXPANSION

Petrochemical Pipe Rack Modules & High-Pressure Spools

48-Meter Open Web Steel Railway Girder Assembly
RAILWAY OVERBRIDGE • CORRIDOR KM-142

48-Meter Open Web Steel Railway Girder Assembly

85,000 Sq.Ft Assembly Plant & Stamping Shop Shed
AUTOMOTIVE PEB • SANAND AUTO CLUSTER

85,000 Sq.Ft Assembly Plant & Stamping Shop Shed

Curved Diagrid Skylight Dome & Facade Steel
ARCHITECTURAL DIAGRID • INTERNATIONAL TERMINAL

Curved Diagrid Skylight Dome & Facade Steel

Client Endorsements

What Tier-1 EPC Leads & Clients Say

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PROJECT: 50,000 SQ.FT PEB

“BR Fabrication executed our Pune MIDC logistics center 5 days ahead of schedule. The CNC bolt hole alignment was virtually zero-deviation across 240 metric tons. Zero on-site modifications required.”

Vikramaditya Kulkarni
Vikramaditya Kulkarni Senior Vice President (Infrastructure), Apex Logistics Park AUDIT STAMP: ISO 9001 FACTORY AUDITED
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PROJECT: 45T GANTRY GIRDERS

“For our heavy crane runway girder lines, metallurgical inspection and full ultrasonic testing records were non-negotiable. BR's documentation dossier met our stringent third-party Bureau Veritas requirements effortlessly.”

Rajiv Sengupta
Rajiv Sengupta Lead Project Director, Dahej Heavy Industries Consortium THIRD-PARTY BV QA CERTIFIED
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PROJECT: REFINERY PAR SPUR

“Working in high-hazard petrochemical zones requires flawless ASME Sec-IX weldments. BR Fabrication delivered over 500 metric tons of pre-assembled modules with zero radiographic rejects.”

Manish Dani
Manish Dani Procurement Lead, Petrocon EPC Engineering QA STANDARD: ASME B31.3 REFINERY
RAPID TECHNICAL TURNAROUND

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